HVAF COATING SERVICES
Production Coating, Process Evaluation & R&D
Industrial HVAF coating services, customer trials, and process development using Uniquecoat equipment at our Virginia facility.
How We Can Help
PROCESS DEVELOPMENT & R&D
Coating parameter development, material evaluation, prototype work, and specialized coating projects.
TRIALS & QUALIFICATION
Customer parts, powders, and coating specifications can be evaluated before equipment purchase or production qualification.
PRODUCTION COATING
HVAF coating of industrial components for wear, abrasion, erosion, and corrosion protection.
Equipment Development Meets Real Production
Our thermal spray facility is more than a test laboratory. We operate two dedicated spray booths where Uniquecoat equipment is tested, optimized, and used to coat actual industrial components.
Working under real production conditions gives us direct feedback on coating quality, equipment reliability, and process performance — experience that supports both our coating services and continued equipment development.
2 SPRAY BOOTHS
Production coating, process trials & equipment testing
CUSTOMER PARTS & POWDERS
Trials using customer components, materials, and specifications
PRODUCTION + R&D
From routine coating work to process-development projects
Components We Coat
From hydraulic components and industrial rolls to pumps, valves, wear parts, and specialized prototypes.
HYDRAULICS
Piston rods, cylinders, plungers
VALVES & SEALING COMPONENTS
Ball valves, needle valves, knife gates, sealing surfaces
INDUSTRIAL ROLLS
Cooling, corrugating, compacting, brush, and crush rolls
WEAR COMPONENTS
Bushings, screens, airlock housings, tooling, and wear surfaces
PUMPS & ROTATING EQUIPMENT
Shafts, sleeves, pump rotors, bearing surfaces
R&D & PROTOTYPES
Test coupons, prototype parts, and customer-specific components
These are just a few examples of the components we coat.
Materials & Substrates
COATING MATERIALS
WC-Based Carbides
Wear- and abrasion-resistant coatings for demanding service conditions
Cr₃C₂-Based Carbides
Wear, erosion, and elevated-temperature applications
Metals & Alloys
Nickel-, cobalt-, iron-, and other alloy coatings for wear, corrosion, repair, and dimensional restoration
Flash Carbide
Ultra-fine WC-based powders for thin, dense, near-net-shape coatings
SUBSTRATES
Carbon & Alloy Steels
Including hardened and heat-treated steels
Stainless & Duplex Steels
Cast Irons
Nickel- & Cobalt-Based Alloys
Aluminum & Copper Alloys
Where substrate temperature and application requirements permit
